The SAF Production Process
Our six-stage process transforms sustainable feedstocks into ASTM-certified aviation fuel ready for commercial flight.
Feedstock Collection
We source sustainable feedstocks including used cooking oil, animal fats, tall oil, and agricultural residues from certified suppliers worldwide.
Pre-Treatment
Raw feedstocks undergo degumming, bleaching, and filtration to remove impurities and prepare for the hydroprocessing stage.
Hydroprocessing (HEFA)
Feedstocks react with hydrogen at high temperature and pressure, removing oxygen and converting triglycerides into paraffinic hydrocarbons.
Isomerization & Fractionation
The hydrocarbon stream is isomerized to improve cold-flow properties, then fractionated to isolate the jet fuel range (C8-C16).
Quality Assurance
Every batch undergoes rigorous testing for ASTM D7566 compliance, including thermal stability, freeze point, and combustion characteristics.
Blending & Distribution
Certified SAF is blended up to 50% with conventional jet fuel and distributed directly to airport fueling infrastructure.
Feedstocks
Used Cooking Oil (UCO)
Collected from restaurants and food processors, diverting waste from landfills into clean fuel.
Animal Fats & Tallow
By-products from the meat processing industry converted into high-energy aviation fuel.
Algae
Fast-growing microalgae cultivated in non-arable land, offering high oil yields without competing for freshwater or food crops.
Technical Specifications
Full-scale commercial production capacity
Certifications
ASTM D7566
Standard specification for aviation turbine fuel containing synthesized hydrocarbons.
CORSIA Eligible
Certified under ICAO's Carbon Offsetting and Reduction Scheme for International Aviation.
ISCC EU
International Sustainability & Carbon Certification for EU RED II compliance.
RSB Certified
Roundtable on Sustainable Biomaterials certification for social and environmental sustainability.